|
|
| |
| Product |
|
 |
Friction Stir Spot Joining System |
|
|
|
|
|
 Click to enlarge image
|
 Model Number |
FSJ |
|
The friction stir welding, FSW, is a solid state welding process.
This FSW junction method is one to have high quality and economical efficiency,
whose major features can be summarized as follows
- This is a solid state welding, preventing cracks(solidification cracks)
that can take place in fusion welding and resulting in almost no deformation
so as to be excellent in mechanical properties.
- This is a welding method without needing filler metals, forming welding
by friction with specimens.
- This is a eco-friendly method, generating no fume during welding and
no harmful light such as infrared rays, ultraviolet rays, etc.
|
Friction stir welding system (FSW)
Features
- A 5-axis control gantry type of high rigidity structure
- A position control algorithm through a servo system
- Acquisition of data through software
- Compatibility pursuant to jig and tool change
Major application
- Aluminum alloy, magnesium alloy,
copper alloy of light weight
- Metal junction
- Junction of hetero-metals
- Electric-electronic/aircraft/automobile/ship/train fields
- LCD process(Backing Plate)
- Welding of various Al frames
|
Items
|
STAND TYPE
|
|
TYPE
|
A 2-dimensional friction stir welding machine |
|
Control system
|
Motion Control Unit |
|
Table Size
|
1,200mm x 2,000mm |
|
STROKE
|
X
|
2,000mm |
|
Y
|
1,20mm |
|
Z
|
400mm |
|
Moving speed
|
X
|
side Junction speed: 100~600mm/sec
(Max : 2,000mm/sec) |
|
Y
|
side Junction speed: 100~600mm/sec
(Max : 2,000mm/sec) |
|
Z
|
900mm/sec |
|
C axis
|
±360 max 22rpm |
|
TILTING angle
|
0˚ ~ 5˚ |
|
SPINDLE revolution
|
500~3,000rpm(15kw) |
|
Consumed power
|
AC380V,3Φ, 60Hz |
|
Operation methods
|
Automatic(Touch Screen)/manual |
Friction stir spot joining system (FSJ)
Robot type friction stir spot joining system
Features
- Light weight metal joining overlap welding of aluminum alloy, etc.
- Maintenance of high accuracy with up/down movement structure in Z-axis of
spindle type(under application for patent)
- Pressure/position control algorithm through a servo system
- Acquisition of data through software
Major application
- Hod
- Lift Gate
- Rear Door
- Lid Panel
- Heat Insulant
- Other panel spot joints of AI material
|
Items
|
STAND TYPE
|
GUN TYPE
|
|
Control system
|
Motion Controller Unit
|
|
z axis
|
Operation type
|
AC SERVO MOTOR operation
(pressurization, revolution common)
|
|
Allowable junction reactions
|
1,000kgf
|
500kgf
|
|
Revolution ranges
|
0~4,500RPM
|
|
Pressurization stroke
|
max, 160mm
|
|
Consumed power
|
AC220± 10%, 3Φ, 60Hz
|
|
Operation method
|
Automatic(Touch Screen)/manual
|
|
|
|
|
| |
|
|
|
Related Keywords:
Bookmark / Share this page